Data Acquisition Applications Coming to an iPad, iPhone or Droid Near You?

The influence of Apple's innovative products such as the iPhone and iPad is real and its impact has been significant and such products have help shaped many different markets in as many news ways as there are the plethora of applications being developed around these platforms.

Feedback from almost 600 survey respondents who participated in VDC's 2011 Data Acquisition Solutions Market Intelligence program indicated that a growing number of them expect to be accessing their data acquisition applications through a mobile device operating with Android or IOS OS within the next five years. In fact almost 17% of respondents are expecting/desiring to be using external chassis & modules with Android by 2015 while almost 14% of external chassis users indicated some future usage of IOS.

It is only a matter of time before savvy suppliers of data acquisition solutions begin to develop ways in which users can begin to access data being collected via their various data acquisition solutions with an iPhone or iPad equivalent mobile device.

It is also very likely that within the next couple of years savvy suppliers will be offering cloud-based services in which they manage the data traffic, storage and perhaps even data management for companies that seek to outsource such data acquisition related activities.

We welcome any feedback on data acquisition applications which may already be out in the market and what are the initial thoughts on their effectiveness and how may they be improved or enhanced to enable the user the ability to more fully exploit the power of their smart phone or tablet.



Industrial Supplier Business Strategy Options Employed During Downturn

We have a Process Level and Inventory Tank Gauging (ITG) supplier strategy survey that is still open for more participation but, even so, we took a few moments to tabulate the preliminary results and send them to our sponsors last month.One of the questions centered on what companies did during 2009 - 2010.

When the downturn started at the end of 2008 it was clear by the start 0f 2009 it was going to be long and ugly. Leaving out the Mil/Aero segments, most suppliers were left with several likely business levers they could select including outsourcing, downsizing, and reorganizing. I was a bit surprised when I saw that ~65% of the survey respondents indicated doing no such thing.

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I was a little surprised by this until I remembered a key difference. Although publicly traded companies are under pressure to maintain profitability in the short term, a good portion of industrial process product suppliers are privately held. This is particularly true for many sensing companies. Being privately held, can allow many of these companies to take the longer business view and avoid the drastic cost cutting measures that can hold them back during recovery cycles. That is of course assuming they have enough cash flow and reserves to survive. In some cases, these well positioned but potentially low on cash entities can be attractive nuggets for larger conglomerates and some of them could be scooped up which could be the case for machine safety equipment supplier Jacob Safety which was recently acquired by ABB group.

Would you like to see more of the results from our survey? If you are a supplier of process level and/or ITG products there are 2 options. You can purchase some volumes from the report, or you can take the short 5-10 minute survey at the following link: http://www.surveymonkey.com/s/5DFMYXJ

We are also offering you 1 chance in our iPad raffle for completing the survey. If you have already taken the survey, please stand by for the aggregated results which we will send you in 3Q. We will also alert the winner at that time.


Foxconn Initiative Shows a Growing Trend of Factory Automation in China

An article in today's Financial Times described the initiative of Foxconn in China to eventually replace and/or augment their workforce of 1 million workers with increased automation. Foxconn which is a leading contract manufacturer known for their work with Apple products including the iPad currently only uses approximately 10,000 robots. They plan to increase this number to 1 million by 2013. I had several thoughts on what this means.

The Financial Times article cited Alvin Kwock from JPMorgan where he noted ' that the cost of capital for purchasing and operating a robot has now met the cost of the workers it replaces.' In my opinion, the fact that this is happening in China is a particularly big deal. Why do I say this? In a highly automated factory, the main operating costs are for the facility, energy and raw materials. After that, you have the costs for a much smaller number of higher skilled workers. The tipping point comes at the point where China either has enough of these skilled workers to meet the increased demands or the labor costs for them increase to the point where there is not a significant Chinese advantage. At the same time, the governments in EMEA and the Americas are looking to increase job creation. Empty / underutilized factories, available workforces that have re-set expectations, and possible government incentives could drive a shift in the marketplace. The benefits that many N. American and European companies saw from outsourcing over the last 10 years are now drying up to the point that the problems from the logistics and quality are not being offset.

We saw some of this in the preliminary results from our recent level measurement survey. In the survey, we asked 'Do you see the regional percentages for your organizations demand for products changing in 2011 or 2012? Please indicate where you see your regional percentage for your company’s demand for Process Level and/or ITG Products and systems decreasing and increasing in 2011 or 2012.'

Quite simply, it looks like the trend moving the market demand from Americas and EMEA to APAC is slowing and even likely to be reversing.

My other thought is that's a lot of robots and it should make a pretty good impact on the industrial automation market regardless of where they are made.


Price #1 Commercial Requirement among Users of Data Acquisition Hardware Solutions

Based on soon to be published research generated from VDC's 2011 Data Acquisition Solutions Market Intelligence Program in which VDC surveyed almost 600 end users, OEMs and other stakeholders involved in using, purchasing and/or specifying data acquisition solutions (i.e. data loggers, paperless recorders, Compact PCI plug-in analog I/O boards, etc) price was the #1 most often cited vendor selection criteria among hardware users.

Price remained the #1 factor among respondents using external chassis & modules and became the #1 factor among users of plug-in analog I/O boards, where price overtook application support as the #1 factor as compared to VDC's 2008 research. VDC asked survey respondents to select their top 5 most important factors (out of 16) they considered before selecting a supplier from which they would procure their data acquisition solutions.

However the remaining top 10 supplier criteria respondents selected varied by hardware platform such as external chassis & modules vs. plug-in analog I/O boards. In fact, the top 10 commercial requirement selections even varied among respondents of the eight different vertical markets under study as users in different market segments possess some unique requirements and/or perspectives on what is deemed most important to them.

VDC provided new analysis in the 2011 research asking software respondents to rate their top 5 most important factors when considering their vendor selection. Among software respondents the most important factor was receiving strong application support. Price was rated the 2nd most important factor among software respondents.

Clearly cost containment is a critical factor which users consider before investing in a data acquisition solution and suppliers need to make every effort to strip out as much unnecessary costs as possible from their data acquisition solution.

That being said there are other important considerations which users make when considering selecting a supplier from which to procure their data acquisition solutions. In many cases these other factors may play a more dominant role in a user's decision-making process than price, if the supplier can effectively frame a value proposition that may include concepts such as ROI, TCO or a valid cost/benefit tradeoff analysis. By selling on value suppliers can more effectively overcome any price objection; every sales person knows that you never want to sell on price alone.



Wireless Charging Could Empower Sensing in Industrial Applications

I saw an interesting article this morning about wireless charging that got me thinking about its possible use in industrial sensing. This technology is being developed by a MIT spin-off WiTricity and it's new partner MediaTek. The wireless charging they are working with is a big step beyond the inductive type charging plates that are currently on the market but, instead can charge devices at a distance. Obviously a cell phone that never needs charging and, perhaps, a much smaller battery geography would be a big deal on the consumer market but I'm thinking it could be a game changer in industrial settings.

Using wireless data transmission solves a lot of sensing problems particularly in equipment that has a lot of moving parts but that still leaves the problem of powering the device. Newer sensors with ultra low power demand and advanced long-life batteries solve some of this but, I suspect that they still leave some sense of concern that a dead sensor battery could idle an entire production line. Some of this concern could be alleviated by energy harvesting and/or solar technology but these are not ideal in all cases. But, if you could eliminate much of the battery size, combine energy harvesting and WiFi type power, you could have a really small wireless sensor that would be ultra-reliable. To me that's a pretty big deal.


Accuracy Remains #1 Technical Requirement of Data Acquisition Hardware Users

Based on soon to be published research generated from VDC's 2011 Data Acquisition Solutions Market Intelligence Program in which VDC surveyed almost 600 end users, OEMs and other stakeholders involved in using, purchasing and/or specifying data acquisition solutions (i.e. data loggers, paperless recorders, Compact PCI plug-in analog I/O boards, etc) accuracy remained the #1 most often cited hardware product selection criteria (rated #1 in 2008 VDC Research). VDC asked survey respondents to select their top 5 most important factors (out of 24) they considered before investing in a data acquisition solutions.

However the remaining top 10 product factors respondents selected varied by hardware platform such as external chassis & modules vs. plug-in analog I/O boards. In fact, the top 10 technical requirement selections even varied among respondents of the eight different vertical markets under study as users in different market segments possess some unique requirements and/or perspectives on what is deemed most important to them.

VDC provided new analysis in the 2011 research asking software respondents to rate their top 5 most important factors when considering their product selection. Among software respondents the most important factor was the compatibility with their operating system. Accuracy was rated the 3rd most important factor and was preceded by ease of use.  Users may associate accuracy as being an issue more relevant to hardware and thus place less emphasis upon it when considering data acquisition software.

VDC also asked respondents to rate their top 5 most important commercial requirements (out of 16) they wanted to see provided from suppliers of the data acquisition solutions from which they are considering purchasing. That information and some of its ramifications are saved for a blog on another day.



Are Hard Wired Surge Suppliers Missing the American Consumer Market?

In the recently published reports on hard wired surge suppressors I had estimated the consumer segment of the American market for Main Service Entrance (MSE) surge suppressors at a mere ~$4.5M but had projected a CAGR of ~14% as I expected them to catch on with homeowners.

Here's the thing though. As I see it, I don't think that suppliers and their channels are doing nearly enough to promote them. At best, I see a 10% market penetration but that is only in extremely lightning prone states/regions.

I recently decided that I would have one of these things in my own house. I realized that although I of course use plug-in/line cord surge in all the usual places like my home entertainment and home office, equipment, elsewhere they are impractical. In the mean time, appliances, hot tubs, saunas, and the like all have electronic displays, controls and/or panels. These things likely have some internal surge protection but I'm pretty sure it's only good enough to minimize warranty expenses. After that, these items are a high margin cash cow for the suppliers. I live in the northeast and we do ocasionally have severe storms and I live near the top of a hill so it got me thinking that I should install one of these MSE surge suppressors.

I went looking for them in both of the big orange and blue home inprovement stores with very poor results. If they have them at all, they are hiding them among other commodity type electrical circuit breakers and similar products. If you are lucky, there will be one or two MSE somewhere in the 6 or 7 orange and/or blue stores in your vicinity. I also checked orange/blue inventory in other more lightning prone zip codes and found similar results. The in-store sales personnel I met were not very helpful. They indicated selling some MSE surge but only infrequently when people upgrade their electric panels or, slightly more frequently, after they already got hit by lightning and saw the impact of not being protected. Finally, I was able to obtain an MSE suppressor but it took even more effort to make sure it was a UL 1449 3rd edition certified unit.

In closing, I'm wondering why I have not seen these things being promoted more. How much would it take to get them in the orange and/or blue store's weekly fliers? Perhaps a run of commercials or infomercials would help promote demand. Unless this happens, (and perhaps I'm missing it because I'm in the northeast), it might be problematic to get to the ~14% CAGR I estimated.


2nd Chance! Level Sensor Suppliers - Take the Strategy Survey - Get a Chance to win an iPad

We are looking for representatives from manufacturers of electronic and mechanical level measurement and inventory tank gauging systems to take a quick 5 minute supplier strategy survey. Last week we sent out an invitation with our practice update and a selected mailing. We got an excellent response in the first few days but there is still a chance to participate. We thought that a lot of people might have been on vacation so we will extend the survey for a few days more. In addition, those that complete the survey on or before Wednesday July 13th will also get two chances in the raffle instead of one.

In return for your time and participation, respondents of this survey will be entered into a drawing for an iPad.

If you really think about it, you get a pretty good chance to win an iPad which is valued at ~$500 where the pool of participants is 30-50 people. At a minimum, you are guaranteed something as all participants will also receive the aggregate tabulation of results in Q3/2011. This is the only release of this complete aggregate summary outside the actual reports.

If, you win and, for some reason, you can’t accept an iPad as a prize, an equivalent donation to charity or a discount on a future VDC Research Group purchase will be offered.

Take the Survey.

Please Note: The identity of all participants including the prize winner will not be revealed outside VDC Research group. All data will be used in aggregate and also in support of specific sections inside the process level and inventory tank gauging reports. All information provided by respondents that is used in the report will be cited as VDC estimates.

The survey will close soon to allow us to provide the results to the project's sponsors in our monthly update.


Landis & Gyr Acquired By Toshiba, Leadership of Burgeoning Smart Grid Opportunity is Driving Force

Back in May 2011 Toshiba Corporation acquired Landis & Gyr for the price of $2.3 billion in cash. The goal of the acquisition is to create the dominant market leader in the smart grid opportunity. The acquisition is designed to create a new growth platform within Toshiba specifically targeting the global Smart Grid opportunity, bringing benefits to both utility customers and consumers.

With over 8,000 utility customers globally, Landis+Gyr has been a pioneer in creating leading-edge smart metering, networking and service products to meet the needs of the utility industry. Toshiba will retain and enhance the Landis+Gyr brand and there are no plans for job reduction or restructuring as a result of this transaction.

Landis & Gyr is covered in VDC's Global Wireless Industrial Networking Products study and was identified as the leading provider of wireless routers serving smart grid opportunities worldwide. Although the wireless industrial networking business represents just a small fraction of Landis & Gyr's revenues, the acquisition further signifies the continuing need for companies to invest in technology, particularly networking, to further productivity, achieve real-time visibility, agility and operational flexibility.

Applications such as smart metering and other smart grid related applications are well suited to benefit from the use of wireless connectivity provided by routers and other networking products. Power Generation was the second largest consuming industry of wireless networking infrastructure products under study and is forecast to experience robust growth in shipments of such products over the next five years.

It is clear that PAC Man fever will continue to impact suppliers operating in markets and industry segments which are undergoing dynamic changes. Power Generation is one such industry and wireless networking infrastructure products are critical components which can help facilitate and channel such dynamic forces for the better.

A New Threat to Power Grid Stability - Jellyfish?

I am always on the lookout for things that will impact the power grid and, as a result, the market for power protection products. Therefore, last week I took note of the fact that a nuclear power plant in the UK had to be shut down as the cooling system filters became clogged with jellyfish. I thought this to be an unusual event that was not really blog worthy. If anything it was a little funny as I saw one web comment that 'mother nature must really hate these nuclear plants'. Which was noteworthy when you consider the happenings in Japan, the 2 plants in Nebraska that were threatened by floods, and a 3rd research reactor being threatened by fire in Los Alamos.

As it turns out, the jellyfish problem is not an isolated event as the news this morning mentions similar issues with conventional power plants in Israel. These plants use seawater to cool the turbines and it is taking a massive manual effort to keep them running because the jellyfish are so numerous. This situation looks to be ongoing and likely to increase and spread to other locations.

To me, this looks like another factor that will increase the need for power protection product but, at the same time, a huge opportunity for manufacturers of industrial cooling components that can make automated filter mechanisms that handle and clear jellyfish. Until then, utilities and power users will have one more thing to worry about.